Waffle Pack Chip Trays

Protect and organize individual semiconductor dies with ESD-safe waffle pack chip trays. Supwafer supplies waffle pack trays designed for the storage, handling, and transportation of bare dies, small chips, and other sensitive electronic components.

Available with different tray dimensions, pocket configurations, and ESD material options to accommodate specific component sizes and handling requirements.

1. What Are Waffle Pack Chip Trays?

Faqs:

1. What chip types are suitable for waffle packs?
Ideal for:
    • BGA (Ball Grid Array) and QFP (Quad Flat Package) components.
    • RF/microwave chips, sensors, and MEMS devices.
    • Large – die or fragile components requiring secure containment.
    • Optoelectronic devices (e.g., lasers, photodiodes) sensitive to physical shock.
    • Measure the chip thickness + package height (e.g., for a 1.2mm – thick BGA, choose a 1.5mm – 2mm deep cavity to allow clearance).
    • Account for any protrusions (e.g., bond wires) to prevent damage during handling.
Yes, manufacturers offer custom tooling for:
    • Non – standard chip sizes (e.g., rectangular, irregular shapes).
    • Specialized cavities (e.g., angled walls for easier pick – and – place).
    • Branding (e.g., logo embossing, color coding).
    • Chamfered cavity edges to prevent chip snagging.
    • Latching lids or adhesive seals to secure chips during transit.
    • Anti – static interior coatings to minimize particle attraction.
    • Laser etching for permanent part numbers, lot codes, or QR codes.
    • RFID tags for automated inventory management.
    • Color – coded trays for quick visual identification.
    • Waffle packs: Rigid, reusable, and ideal for precise alignment in automation.
    • Gel packs: Soft, adhesive surfaces for temporary mounting of delicate dies, often used in die – attach processes.
Yes, when paired with:
    • Desiccant packets to control humidity.
    • Sealed bags (e.g., Mylar) to block oxygen and moisture.
    • Dark storage to prevent photodegradation of sensitive components.
Yes, key standards include:
    • JEDEC MO – 150: Defines tray dimensions and cavity layouts.
    • EIA – 583: Addresses ESD – safe packaging requirements.
    • SEMIF47: Specifies compatibility with automated handling equipment.
Yes, if designed with:
    • Snug – fitting cavities (tolerance <±0.05mm).
    • Vibration – dampening materials (e.g., rubberized inserts).
    • Secure locking mechanisms to prevent tray shifting during transit.

Typically 4 – 8 weeks for tooling and prototyping, with production runs of 4 – 6 weeks thereafter. Expedited options (e.g., 2 – week turnaround) may be available for urgent projects.

Yes, if made from outgassing – compliant materials (e.g., PEEK, ULTEM). These are tested to meet NASA or SEMI standards for low volatile emissions in vacuum chambers.

    • Measure the chip thickness + package height (e.g., for a 1.2mm – thick BGA, choose a 1.5mm – 2mm deep cavity to allow clearance).
    • Account for any protrusions (e.g., bond wires) to prevent damage during handling.
Yes, manufacturers offer custom tooling for:
    • Non – standard chip sizes (e.g., rectangular, irregular shapes).
    • Specialized cavities (e.g., angled walls for easier pick – and – place).
    • Branding (e.g., logo embossing, color coding).
    • Chamfered cavity edges to prevent chip snagging.
    • Latching lids or adhesive seals to secure chips during transit.
    • Anti – static interior coatings to minimize particle attraction.

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