Sticky Gel Carrier Boxes
Safeguard delicate MEMS devices and nanomaterials with our ESD-compliant carriers. Proprietary gel technology ensures non-invasive adhesion, while customizable sizes and temperature-resistant designs fit the strictest research needs. Trusted for 97%+ transfer yield in cleanroom environments—engineered for precision, built for reliability.
- Proprietary nano-villus gel secures samples via van der Waals, eliminating stress and cutting damage by 85% vs. clamps.
- Semiconductor-grade ESD materials protect components, maintaining 10⁶–10¹¹Ω resistivity for reliable ESD safety.
- Custom sizes (25mm–300mm) fit nanodevices to wafers, with tunable gel adhesion for precise retention.
- Hermetic design blocks moisture, dust, and gases, keeping samples pristine in storage and transit.
Sticky Gel Carrier Boxes
Our Sticky Gel Carrier Boxes redefine industry standards for delicate component handling, combining biomimetic adhesion technology with semiconductor-grade materials. The core advantage lies in our proprietary gel surface, which uses van der Waals forces to secure samples without mechanical clamping. This non-invasive design—featuring 5μm nano-villi structures—creates uniform adhesion (0.1–1.5N/cm²) while maintaining contact pressure below 10 kPa, eliminating risks of edge chipping or surface scratches in MEMS devices, nanowires, and 2D materials. Compared to traditional trays, our solution boosts sample transfer yield by 85%, as validated in peer-reviewed research at Stanford’s Nanofabrication Facility.
What sets our carriers apart is their dual-functionality: secure retention and gentle release. A simple non-metallic tool or IPA application breaks the gel’s molecular bond without stressing components, enabling precise manual or automated handling. Engineered with ESD-compliant polymers (10⁶–10¹¹Ω surface resistivity), they safeguard CMOS chips and quantum dots from electrostatic damage, while hermetic seals protect against moisture, dust, and corrosive gases. Customization options further elevate their utility—choose from 25mm to 300mm sizes, tune gel adhesion for lightweight nanomaterials or heavy multi-chip modules, and select HT variants for 300°C environments or LT gels for -196°C cryogenics.
Faqs:
1. What materials are used in your Sticky Gel Carrier Boxes and are they compatible with semiconductor fabrication processes?
Our Sticky Gel Carrier Boxes are constructed from high – purity, semiconductor – grade polymers that are resistant to chemicals and solvents commonly used in fabrication processes. The gel surface is formulated to be non – reactive with semiconductor materials, ensuring it won’t contaminate samples or interfere with experimental results.
2. How does the sticky gel secure delicate samples without causing damage?
The gel surface creates a gentle, yet firm hold through van der Waals forces. It adheres to the sample’s surface without the need for mechanical clamping, distributing contact pressure evenly. This minimizes the risk of scratches, cracks, or other physical damage, even for extremely fragile components like nanowires or thin – film devices.
3. Are the Sticky Gel Carrier Boxes ESD - compliant?
Yes, all our Sticky Gel Carrier Boxes are manufactured with ESD – safe materials. They have a surface resistivity within the ESD – protective range, effectively preventing electrostatic discharge that could damage sensitive semiconductor devices or disrupt experimental setups.
4. How do you clean and maintain the sticky gel surface?
The gel surface can be gently cleaned using a lint – free wipe and a non – abrasive, solvent – free cleaner. Avoid using harsh chemicals, as they may degrade the gel’s adhesive properties. If the gel becomes heavily contaminated or loses its stickiness over time, we recommend replacing the carrier box.
5. Can the Sticky Gel Carrier Boxes accommodate irregularly - shaped samples?
Absolutely. The flexible nature of the gel surface conforms to the contours of irregular samples, providing a secure hold regardless of shape. Whether it’s a uniquely designed MEMS device or a 3D – printed semiconductor structure, our carrier boxes offer reliable sample retention.
6. Are the Sticky Gel Carrier Boxes suitable for use in cleanroom environments?
Yes, our carrier boxes meet the strict cleanliness requirements of ISO Class 5 (Class 100) and higher cleanroom environments. They are manufactured in cleanroom facilities and undergo rigorous particle – counting tests to ensure they won’t introduce contaminants into your research environment.
7. How do I remove samples from the sticky gel surface without causing damage?
Samples can be easily removed by gently prying them loose using a non – metallic, blunt tool. Start from one edge and gradually lift the sample. For more delicate samples, applying a small amount of isopropyl alcohol (IPA) to the sample – gel interface can reduce adhesion, allowing for a smoother removal process.
8. Can the Sticky Gel Carrier Boxes be customized for specific research needs?
Yes, we offer customization services. We can adjust the size, shape, and number of sample – holding areas in the carrier box. Additionally, we can tailor the gel’s adhesive strength to meet the requirements of your specific samples, whether they are lightweight or require a stronger hold.
9. Do the Sticky Gel Carrier Boxes provide any protection against moisture and oxygen?
While the primary function of our carrier boxes is sample retention, the sealed – box design and the gel’s barrier properties do offer some protection against moisture and oxygen ingress. For long – term storage of moisture – sensitive samples, we recommend using our carrier boxes in conjunction with desiccant packs or inert gas – purged containers.
10. Are there any restrictions on the types of materials that can be placed on the sticky gel surface?
The gel is compatible with most semiconductor materials, ceramics, and polymers. However, highly reactive or corrosive materials may degrade the gel over time. If you plan to use the carrier box with unusual materials, please contact our technical team for compatibility advice.
11. Can the Sticky Gel Carrier Boxes be stacked for storage or transportation?
Yes, our carrier boxes are designed to be stackable. They feature interlocking edges that ensure stable stacking, saving space during storage and transportation. However, when stacking, avoid placing excessive weight on the top box to prevent deformation of the gel surface.
12. What is the lead time for ordering customized Sticky Gel Carrier Boxes?
The lead time for customized orders depends on the complexity of the customization. Typically, it ranges from 1 weeks to 2 weeks. We will provide you with a detailed timeline when you place your order, including milestones for design approval and production updates.