Vacuum Release Tray

Weeprofab supplies an extensive range of silicone sheets. This material is widely used for several applications due to its easy-to-manufacture and shaping process. It can be custom cut according to your needs to suit your requirements.

Vacuum Release Tray Brief Introduction

Our vacuum release trays (also called Packs Vacuum Tray) are at the forefront of semiconductor handling innovation, meticulously engineered to meet the exacting demands of research and manufacturing. Central to their functionality is a patented combination of vacuum – assisted and surface – tension – based technologies. The integrated specialized polymer film on the tray surface securely holds semiconductor devices using surface tension, eliminating the need for direct mechanical contact and reducing the risk of scratches, cracks, or other physical damage—an ideal solution for safeguarding delicate MEMS devices, nanoscale chips, and other high – precision components.

The vacuum release mechanism is where our trays truly excel. By applying negative pressure to the tray’s underside, the polymer film precisely releases components in a controlled, non – disruptive manner. This repeatable process ensures seamless integration with automated pick – and – place systems in your laboratory or production line, optimizing workflow efficiency while minimizing human error.

Crafted from semiconductor – grade, ESD – compliant materials, our trays provide comprehensive protection against electrostatic discharge, a common threat to sensitive electronic components. Their hermetic design forms an impenetrable barrier against moisture, dust, and corrosive gases, ensuring samples remain pristine during storage and transportation. What’s more, we offer extensive customization options. Whether you need a specific tray size to fit unique devices or a tailored internal configuration for complex experimental setups, our team can deliver a solution that meets your exact requirements, including support for standard – sized wafers and beyond.

Designed to be fully compatible with cleanroom environments, our vacuum release trays adhere to the strictest cleanliness standards, making them an essential asset for high – precision semiconductor research. With proven reliability and a track record of enhancing research efficiency across leading institutions, our trays are not just a handling tool—they’re a strategic investment in the success of your semiconductor projects. Experience the difference of our cutting – edge vacuum release trays and elevate your research capabilities today.

Faqs:

1. What materials are used in your vacuum release trays and are they semiconductor-grade and ESD-compliant?

Our trays are made from semiconductor-grade materials and are fully ESD-compliant, safeguarding sensitive components from electrostatic damage.

2. How does the vacuum release mechanism work, and is it safe for delicate chips?

A patented polymer film secures components via surface tension. Applying vacuum to the tray base releases them gently, tested to prevent damage even to fragile MEMS devices.

3. How do the trays protect against moisture and dust?

Their construction acts as a barrier, and the component-holding mechanism minimizes exposure, maintaining a clean, dry environment during storage and transport.

4. Do you offer custom sizes for unique semiconductor devices?

Yes, we provide custom trays in various dimensions, including standard 2-inch and 4-inch options, tailored to your exact specifications.

5. Are the trays reusable, and how many times?

They are reusable; with proper care, many customers use them dozens of times without performance loss.

6. How should I clean and maintain the trays?

Wipe with a lint-free cloth and non-abrasive cleaner. Avoid harsh chemicals; contact us for deep-cleaning instructions.

7. How do these trays compare to traditional packaging?

They reduce edge/top-surface damage, offer better shock protection, and enable gentle component removal—unlike traditional waffle packs or chip trays.

8. Can the trays be used in cleanroom environments?

Yes, they meet strict cleanroom standards (e.g., ISO Class 100) and do not generate particulate matter.

9. Do you provide accessories like vacuum-applying devices?

Yes, we offer compatible vacuum devices and provide usage guidance to ensure seamless operation.

10. What is the lead time for custom trays?

Usually, Standard trays ship in 3-5 working days; custom orders take additional 1-2 weeks depending on complexity. We’ll confirm exact timelines.

11. Are there material restrictions for components in the trays?

Suitable for silicon, gallium arsenide, and more. Consult us if handling highly reactive or specialized materials.

12. Can the trays be used for long-term component storage?

Yes, their stable materials and protective design ensure components remain intact over extended periods. Periodic checks are recommended.